Dimensions / Industrial & logistics / FIBC bulk bags / U-panel

U-Panel Bulk Bag Dimensions: Sizes, SWL and the Filled Size

A U-panel bulk bag is one U-shaped piece of fabric forming two opposite sides and the bottom, with two side panels sewn in (Palmetto, BAG Corp). Stock U-panel bags in North America sit on a 35 × 35 in base and stand 35 to 72 in tall: Halsted rates its 35x35x40" to 35x35x55" bags at 3000lbs (1365kg) or 4000lbs (1820kg) at 5:1, and Uline’s 35 x 35 x 50" bag holds up to 3,000 lbs in 45 cu ft. In metric, Sackmaker’s 87 x 87 cm inner base (91 x 91 cm outside) makes 1.0 m³ at 130 cm tall. Filled, the sides bulge (US 10131470): that bag is 115 cm across, so although Langston says a 35 × 35 bag fits on most 40″ x 48″ pallets, check the filled size against FIBCA’s no-overhang rule.

Base, stock US bagsHeights, Halsted and BAG CorpSWL at 5:1, Halsted
35 × 35in889 × 889 mm35–72in889–1,829 mm3000–4000lbs1365–1820 kg

Sources: Halsted (BB-40UDS), Halsted (BB-55CDS4K). Checked October 2026.

U-panel FIBC bulk bag with its usual width, depth and height marked
Annotated in SizeMarkerOpen this image in the editor →The bag is an illustration; the labels show a 35x35x50" U-panel bag such as Halsted’s BB-50CDS, not a measurement of this bag.Free to use with a link back:

Will your load fit?

Sackmaker’s standard 1.0 m³ bag, measured filled, is entered with Transoplast’s 1200 × 1200 mm pallet and Triton’s 20 ft. Enter your bulk density; each check uses the numbers in the tables on this page.

U-panel bag

mm
mm
mm
kg
m³
kg

Your product, pallet and container

kg/m³
mm
mm
high
mm
mm
mm
kg
bags

Sizes in millimetres, weights in kilograms, bulk density in kg per cubic metre (1 g/cm³ = 1,000 kg/m³). A filled bag is wider than its base, so enter the filled size; for a bag that rounds out, its filled diameter as both length and width.

Filled weight within the SWLWithin the SWL

1 m³ × 900 kg/m³ = 900 kg, 100 kg under the 1000 kg safe working load.

Filled in: Sackmaker’s standard bag, 87 x 87 cm inside the base and 130 cm tall for 1.0 m³, certified to 1000kgs. To size a bag, United Bags divides the SWL by the bulk density.

On the palletFits

Filled, the bag takes 1150 × 1150 mm of the 1200 × 1200 mm pallet, leaving 50 mm and 50 mm of deck.

Sackmaker’s bag is 115 cm across when filled, here on Transoplast’s 1200 × 1200 mm pallet. FIBCA: the pallet must be of a size that the FIBC does not overhang the side.

Bags in the containerFits

Bags of 1150 × 1150 mm go 10 per layer, 1 high: 10, enough for your 10, and 10 × 901.5 kg = 9015 kg is within the 28380 kg payload.

One high in Triton’s 20 ft, since two 130 cm bags stand 2,600 mm. PBS: a 20 ft is loaded with 20-28 FIBCs, depending on the material and the bags; each weighs 1.5 kg on average.

Exporting powder in U-panel bags? Photograph a filled bag, mark its base, height, loops and spouts in SizeMarker and send it with the packing list.

Mark a photo

Nine real U-panel bags

Base × height as each maker prints it. SF is the safety factor.

BagSizeSWL; SF; fabric or volume
Halsted BB-40UDSDuffle top, 14 x 18" bottom spout35x35x40"3000lbs (1365kg); 5:1; 170gsm uncoated
Halsted BB-50CDS35x35x50"3000lbs (1365kg); 5:1; 170+30gsm coated
Halsted BB-55CDS4K35x35x55"4000lbs (1820kg); 5:1; 220+30gsm coated
Halsted BB-354160UDS35x41x60"3000lbs (1365kg); 5:1
Halsted BB-3760UDS37x37x60"3000lbs (1365kg); 5:1
BAG Corp 3542SPCN4U35" x 35" x 42"4000 lbs; 35 Cubic Feet
BAG Corp 3572DSUN3U35" x 35" x 72"3000 lbs; 63 Cubic Feet
Uline S-22716Inside size; retailer35 x 35 x 50"Up to 3,000 lbs; 5:1 one time use; 45 cu ft; 5.08 lbs
1-ton bag, UK data sheetStart Safety; Cotecna-tested85x85x85 cm external1000 kg; 5:1; 130 gsm uncoated; 750 gr

Sources: Halsted (BB-40UDS) · Halsted (BB-50CDS) · Halsted (BB-55CDS4K) · Halsted (BB-354160UDS) · Halsted (BB-3760UDS) · BAG Corp (3542SPCN4U) · BAG Corp (3572DSUN3U) · Uline (S-22716) · Start Safety (data sheet)

Metric sizes: base, filled diameter and height by volume

Sackmaker’s table for its standard bags; height of the bag in cm for each volume.

Sackmaker76 cm base87 cm base95 cm base
Inner base76 x 76 cm87 x 87 cm95 x 95 cm
Outer base80 x 80 cm91 x 91 cm99 x 99 cm
Diameter when filled101 cm115 cm125 cm
0.5 m³85 cm65 cm—
0.9 m³155 cm120 cm100 cm
1.0 m³175 cm130 cm110 cm
1.2 m³—160 cm135 cm
1.5 m³—200 cm165 cm
Standard bagsSackmakerCertified to 1000kgs, 0.5 to 2.0 cubic mtrs——

Sources: Sackmaker (sizes) · Sackmaker

How a U-panel bag is built and tested

ItemWhat the source says
ConstructionPalmettoOne piece of fabric forms 3 sides, two opposite sides and bottom; two additional sides are sewn in
In BAG Corp’s wordsBAG CorpTwo side panels attached to a single ‘u-shaped’ (side-bottom-side) unit
On data sheetsStart SafetyCONSTRUCTION: U+2
Side seamsKanplasVertical side seams give the object a square appearance
Extended beltPalmetto glossaryThis construction is not applicable for U-panel FIBCs
WidthsKanplas90cm-100cm; SWL 500kg to 2500kg at 5:1 or 6:1
Most popular?Kanplas; PalmettoKanplas: the most popular FIBC shape; Palmetto calls the 4-panel bag the industry standard
When filledUS 10131470The sides round out or bulge, most about the middle of the walls
A tested 1000 kg bagCotecna certificate30 cycles at 2:1 (2000 Kg); failed at 5009 Kgs from side panel bottom stitching; passed 5:1
Fill heightISO 21898:20242,0 times maximum the shortest horizontal dimension

Sources: Palmetto (construction) · BAG Corp (3542SPCN4U) · Start Safety (data sheet) · Kanplas (U-panel) · Palmetto (glossary) · US 10131470 B2 · Cotecna test certificate · ISO 21898:2024

Pallets and containers

Rule or figureWhat it says
OverhangFIBCAUse a pallet of appropriate size so the FIBC does not overhang the side
35 X 35LangstonThe standard size for inter-modal capabilities; fits on most 40″ x 48″ pallets
Filled diameterBulk-Pack45-48 in., designed to fit two across in a truck or a shipping container
SizingUnited BagsRequired volume = target SWL ÷ product bulk density
1200 × 1200 mm palletTransoplast1200 × 1200 mm
A 115 cm bag on itOur calculation25 mm of deck each side
20 ft insideTriton5,898 × 2,352 × 2,393 mm; 28,380 kg payload
115 cm bags in that 20 ftOur calculation5 along, 2 across: 10 a layer; two 130 cm high stand 2,600 mm
Bags in a 20 ftPowder & Bulk Solids20-28 FIBCs depending on the bulk material and FIBC measurements; 1.5 kg each on average
Base sizes in mmOur conversion35 in = 889 mm; 50 in = 1,270 mm; 72 in = 1,829 mm

Sources: FIBCA · Langston · Bulk-Pack · United Bags · Transoplast · Triton (20ft) · Powder & Bulk Solids

Other bulk bags

Questions

What are the dimensions of a U-panel bulk bag?

Stock U-panel bags in North America are 35 × 35 in at the base and 35 to 72 in tall: Halsted’s run 35x35x35" to 35x35x55", BAG Corp’s 35" x 35" x 42" to 35" x 35" x 72". Sackmaker’s metric bags have 76, 87 or 95 cm inner bases.

What is a U-panel bulk bag?

A bag in which one piece of fabric forms 3 sides, two opposite sides and the bottom, and two additional sides are sewn in (Palmetto); data sheets write it U+2. The vertical side seams give it a square appearance (Kanplas).

How much can a U-panel bulk bag hold?

Halsted rates its U-panel bags at 3000lbs (1365kg) or 4000lbs (1820kg) at 5:1; BAG Corp’s 35" x 35" x 42" bag takes 4000 lbs in 35 Cubic Feet. To size one, United Bags divides the target SWL by the bulk density of the product.

Does a 35 × 35 bulk bag fit on a 40 × 48 pallet?

Its base does: Langston says it fits on most 40″ x 48″ pallets. Filled, it is wider: Sackmaker’s 87 cm bag is 115 cm across and Bulk-Pack gives 45-48 in., and FIBCA says the FIBC must not overhang the side, so measure the filled bag.

Can U-panel bulk bags be stacked?

Only if they are designed to be stacked, in a pyramid or against two retaining walls (FIBCA). ISO 21898:2024 has the label show the maximum number permitted on the bottom bag.

For exporters shipping in bulk bags

Buyers of minerals, resins and food powders ask for the bag’s base and height, its SWL and safety factor, the fill and discharge spouts and how the filled bags sit on a pallet. Mark the real bag, its seams, loops and spouts on your own product photo in SizeMarker, as in the picture at the top, and send one product card for WhatsApp or WeChat.

Industrial spec diagram maker →See examples →

Planning the load

Container loading calculatorHow many bulk bags fit in a 20GP, 40GP or 40HQVolumetric weight calculatorChargeable weight for a sample sent by air

Sources

  1. Halsted Bag: BB-40UDS specification sheet, 35x35x40" U-panelSize, SWL, SF, fabric and spouts of BB-40UDS. Undated sheet, checked 26 October 2026.
  2. Halsted Bag: BB-50CDS specification sheet, 35x35x50" U-panelSize, SWL, SF and fabric of BB-50CDS. Checked 26 October 2026.
  3. Halsted Bag: BB-55CDS4K specification sheet, 35x35x55" U-panelSize, SWL, SF and fabric of BB-55CDS4K. Checked 26 October 2026.
  4. Halsted Bag: BB-354160UDS specification sheet, 35x41x60" U-panelSize, SWL and SF of BB-354160UDS. Checked 26 October 2026.
  5. Halsted Bag: BB-3760UDS specification sheet, 37x37x60" U-panelSize, SWL and SF of BB-3760UDS. Checked 26 October 2026.
  6. BAG Corp: SUPER SACK® Plus 3542SPCN4U, U-panelSize, capacity and volume of 3542SPCN4U; U-panel construction. Checked 26 October 2026.
  7. BAG Corp: SUPER SACK® Mega 3572DSUN3U, U-panelSize, capacity and volume of 3572DSUN3U. Checked 26 October 2026.
  8. Uline: bulk bags, duffle top, spout bottom, 35 x 35 x 50", S-22716Inside size, capacity, SF, volume and weight of S-22716. Retailer figures, checked 26 October 2026.
  9. Start Safety: white 130 gsm ton bulk bag data sheetSize, SWL, SF, fabric and weight of the 1-ton bag; U+2. Retailer-hosted data sheet, checked 26 October 2026.
  10. Cotecna: FIBC test certificate of 23 July 2022, hosted by The Safety Supply CompanyCyclic and failure loads of the same bag. Certificate of July 2022, checked 26 October 2026.
  11. Sackmaker (J&HM Dickson): FIBC sizes, capacities and accessoriesBases, filled diameters and heights by volume. Checked 26 October 2026.
  12. Sackmaker (J&HM Dickson): FIBC bulk bagsStandard bags certified to 1000kgs. Checked 26 October 2026.
  13. Palmetto Industries: FIBC construction typesU-panel and 4-panel construction. Checked 26 October 2026.
  14. Palmetto Industries: FIBC bulk bag glossaryExtended belt not for U-panel bags. Checked 26 October 2026.
  15. Kanplas: U-panel bagsSide seams, widths, SWL and popularity. Checked 26 October 2026.
  16. Google Patents: US10131470B2, bulk bagHow filled bags bulge. Granted patent, checked 26 October 2026.
  17. ISO 21898:2024, flexible intermediate bulk containers (FIBCs) for non-dangerous goods, sample pages (iTeh)Fill height. 2024 edition, sample pages, checked 26 October 2026.
  18. Flexible Intermediate Bulk Container Association: safe handling guidelines, version 2.0, July 2017 (hosted by Palmetto)No pallet overhang; stacking. Version 2.0 of July 2017, checked 26 October 2026.
  19. Langston Bag: styles and capacities35 X 35 on a 40″ x 48″ pallet. Checked 26 October 2026.
  20. Bulk-Pack: FIBC bulk bagsStandard filled diameter. Checked 26 October 2026.
  21. United Bags: the ultimate SUPER SACK® FIBC guide, November 2025Volume = SWL ÷ bulk density. Guide of November 2025, checked 26 October 2026.
  22. Transoplast: 1200 × 1200 mm plastic palletsPallet size. Checked 26 October 2026.
  23. Triton International: 20ft dry containers20 ft inside size and payload. Checked 26 October 2026.
  24. Powder & Bulk Solids: 4 ways to cut costs with bulk material container shipments, April 2024FIBCs per 20 ft and bag weight. Article of April 2024, checked 26 October 2026.
U-Panel Bulk Bag Dimensions: 35 x 35 FIBC Sizes & SWL